Data Center Construction Boom: Why Scan-Based As-Builts Win Projects

By
Kyle Cooper
January 26, 2026
6
min read
UI

Data Center Construction Is Booming — and the Teams That Win Are Using Scan-Based As-Built Drawings

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Data center construction is no longer a niche market. It is one of the fastest-growing and most capital-intensive segments in construction today, driven by AI workloads, cloud adoption, and power-hungry compute infrastructure.

For companies selling into data centers and construction teams competing to win data center projects, the message is clear: uncertainty kills schedules, margins, and credibility. Scan-based as-built drawings have become a competitive advantage, not a nice-to-have.

The Data Center Boom Is Real (and It’s Not Slowing Down)

North American data center markets are operating at near-record demand levels:

  • Primary market vacancy has dropped to ~1–2%, even as new capacity continues to come online
  • 6+ GW of data center capacity is currently under construction across major U.S. markets
  • Planned development pipelines exceed 20 GW, signaling multi-year build activity
  • Average construction costs have climbed past $10M per megawatt, making rework increasingly expensive

This combination of low vacancy, high capital cost, and compressed delivery timelines means owners and EPCs are prioritizing teams that can reduce risk and deliver predictability.

Primary U.S. data center markets are operating at historically low vacancy rates while still adding record levels of new capacity, according to recent market data from CBRE.

Why Traditional As-Built Drawings Fall Short in Data Centers

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Data centers are not typical commercial buildings. They are dense, layered environments where power, cooling, fiber, and structural systems compete for inches.

Traditional as-builts are often:

  • Based on redlines
  • Incomplete or outdated
  • Missing vertical relationships and true routing
  • Unreliable for future expansion planning

In a facility where downtime can cost millions per hour, guessing is not an option.

Scan-based as-built drawings provide verifiable, field-accurate documentation that teams can actually trust.

Floor Flatness Is About Risk and Load, Not Cosmetics

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Floor flatness is often cited as a requirement for data centers, but the real issue is load performance.

High-density racks, UPS systems, and battery rooms place enormous point loads on slabs. Out-of-tolerance conditions can lead to:

  • Equipment misalignment
  • Re-shimming and rework
  • Warranty disputes
  • Long-term vibration and settlement issues

Laser scanning allows teams to:

  • Document slab elevations and deviations
  • Validate flatness before equipment installation
  • Create defensible records tied to actual site conditions

Retrofits and Expansions Are the Rule, Not the Exception

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Very few data centers are built once and left untouched.

Most facilities undergo:

  • Capacity increases
  • Cooling strategy upgrades (air to liquid)
  • Power system expansions
  • Tenant-driven reconfigurations

Scan-to-model as-builts give teams a reliable baseline for designing and building inside live environments without risking outages or shutdowns.

For sellers and contractors, this becomes a clear differentiator: you are enabling future projects, not just the current scope.

Utility power demand driven by data centers is accelerating rapidly, with forecasts showing year-over-year growth exceeding 20 percent as AI and high-density compute workloads continue to scale, according to analysis from S&P Global.

MEP Density Makes Accuracy Mandatory

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Data centers are MEP-driven facilities. Electrical and mechanical systems dominate the footprint and evolve over time.

Scan-based as-builts capture:

  • True routing and offsets
  • Vertical clearances
  • Field deviations from design
  • Congested overhead and underfloor zones

This level of accuracy is critical for:

  • Clash avoidance
  • Redundancy path verification
  • Tier III and Tier IV compliance
  • Future trade coordination

Learn more about AsBult's BIM Coordination service

Prefabrication Only Works When Dimensions Are Real

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Speed to market is everything in data center construction. Prefabrication is now standard for:

  • Electrical skids
  • Mechanical racks
  • Multi-trade assemblies

But prefab fails when field conditions are assumed instead of verified.

Scan-based models allow teams to:

  • Fabricate with confidence
  • Reduce onsite labor
  • Minimize night work in live facilities
  • Shorten commissioning timelines

When costs exceed $10M per MW, avoiding rework delivers immediate ROI.

Post-Construction As-Builts Are a Strategic Asset

Owners increasingly treat scan-based as-builts as long-term assets.

They support:

  • Commissioning and turnover
  • Facilities management
  • Insurance and claims documentation
  • Due diligence for sale or refinancing
  • Future retrofit planning

Unlike redlines, scan-verified as-builts are objective, timestamped, and defensible.

How AsBuilt Supports Data Center Projects

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AsBuilt supports data center projects by removing uncertainty early and maintaining accuracy throughout the facility lifecycle.

Our approach:

  1. Capture existing conditions using high-resolution 3D laser scanning
  2. Register and align point clouds to project coordinates
  3. Develop scan-based as-built models at the required level of detail
  4. Deliver reliable 2D drawings and 3D data to support design, construction, and future expansion

For sales teams, this positions you as a risk-reduction partner.
For construction teams, it makes your bid more predictable and credible.

Check out AsBuilt's 3D Laser Scanning page and our As-Built Modeling service.

Winning Data Center Work Requires Verifiable Truth

The data center market is expanding fast, costs are rising, and tolerance for error is shrinking.

Scan-based as-built drawings help teams:

  • Reduce risk
  • Protect schedules
  • Enable prefabrication
  • Support future expansion
  • Win owner confidence

If you are pursuing data center projects and still relying on traditional as-builts, you are competing at a disadvantage.

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Learn More

If you are pursuing data center work and want to reduce risk while increasing bid confidence, bring AsBuilt in early. We will align the scan plan to your schedule, deliver the model and 2D outputs your team needs, and set you up with documentation that supports future projects.

Kyle Cooper, AsBuilt
Kyle Cooper
CRO, AsBuilt 3D
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