The Challenge
AsBuilt was contracted to capture accurate as-is conditions for the installation of a new dust collection system within a decades-old wood products manufacturing facility. The facility had no reliable as-built drawings, and years of modifications had created uncertainty around available space, existing ductwork, and equipment locations.
Designing a new dust collection system without accurate documentation would have increased the risk of clashes, rework, and installation delays.
The Solution
AsBuilt utilized 3D laser scanning to capture the full existing conditions of the facility. The scan data was processed into a detailed point cloud and delivered to the system designer as a reliable digital representation of the space.
Using the scan-based data, designers routed new ductwork and equipment in 3D, validating clearances and checking for clashes with existing systems. The contractor then used the coordinated model to plan installation activities with the field crew.
Once duct routing was finalized, the engineering team performed airflow and transport velocity calculations to confirm system performance and ensure the dust collection system met operational requirements.
Key Outcomes
- Reliable As-Built Documentation
The facility moved from having no usable drawings to a complete digital record of existing conditions. - Precise Duct Routing
New ductwork was routed and reviewed in 3D, reducing field conflicts. - Improved Installation Planning
Contractors planned installation sequences with confidence using coordinated models. - Engineering-Validated Performance
Duct sizing and routing were confirmed to achieve required transport velocities.
Deliverables
- Registered 3D Point Cloud
- 360° Views
- Navisworks 3D Model
Why It Matters
Dust collection systems are critical for safety, compliance, and operational efficiency. By starting with accurate as-built data, AsBuilt enabled a coordinated design, reduced installation risk, and supported an engineered system that performs as intended.
