Resources
Build confidence with data
Case studies, real project stories, and practical insights for teams planning and executing scans.
Completed projects
A selection of completed projects across active facilities and complex sites, showing how accurate scan data and models are used to support real planning, coordination, and execution.
Case Study
Projects that prove the value of accuracy
Explore real-world projects where laser scanning, 3D modeling, and digital engineering reduced risk, improved execution, and delivered measurable outcomes
How Scan-Driven Engineering De-Risked a $10K/Minute Coal Transfer Tower Retrofit
A six-floor coal transfer tower retrofit used laser scanning, 3D engineering, DEM simulation, and fabrication QA to reduce outage risk, protect 6,400 TPH throughput, and validate first-time fit-up.
Laser Scanning & DEM Simulation for Crusher Feed Retrofit
See how laser scanning, 3D modeling, and DEM simulation helped reduce retrofit risk, validate 1,400 TPH wet coal flow, and improve crusher feed performance.
Laser Scanning Enables Compressed Air System Retrofit at a 32800 MW Power Plant — Without Downtime
See how laser scanning and 3D modeling enabled a 3200 MW power plant to retrofit a compressed air system without downtime, saving $1M+ in equipment and rework costs.
Webinars
Reality capture webinars
Learn how AsBuilt helps contractors, facility owners, and project teams turn laser scanning, point clouds, and as-built data into project intelligence.Explore practical workflows for improving coordination, validating field conditions, tracking progress, reducing rework, and making better decisions on complex construction and industrial facility projects.
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Portfolio
Recent project work
Real scans across industries and facility types
AsBuilt of Bunker Discharge Chutes
AsBuilt captured accurate as-built conditions of bunker discharge chutes to support redesign efforts aimed at eliminating coal pluggage during discharge to feeders. Scan-based models enabled precise planning for new chute installation.
AsBuilt of Baghouses
AsBuilt captured accurate as-built conditions for two legacy baghouses to support equipment upgrade planning. Laser scanning and 3D modeling replaced outdated documentation and enabled confident coordination and execution.
AsBuilt of Conveyor Drive
AsBuilt captured accurate as-built conditions of a coal conveyor head chute and drive system to support a drive replacement and upgrade. Scan-based modeling ensured precise fitment and coordinated installation planning.
AsBuilt for the Removal of Fuel Gas Heaters and Isolation Valves
AsBuilt delivered an engineering package to support safe removal of uncommissioned fuel gas heaters and associated piping at a power plant. Scan-supported analysis ensured code-compliant valve replacement and system integrity.
AsBuilt of Limestone Silos
Laser Scanning & 3D Modeling for Limestone Silo Flow Optimization at Power Plant
Resources
Want to learn more?
Insights, resources, and case studies.
From Laser Scan to Verified Fabrication: A Better Workflow for Bulk Material Handling Retrofits
A better bulk material handling retrofit workflow starts with field verification, not outdated drawings. Learn how laser scanning, as-built modeling, engineering, verification, and install planning reduce risk before fabrication and outage work.
Bulk Material Handling Engineering for Chute and Conveyor Retrofits
AsBuilt + Acensium provide component-neutral bulk material handling engineering for transfer chutes, conveyors, retrofits, outage planning, DEM-supported review, and field-verified design.
How Scan-Driven Engineering Supports Industrial Retrofit Performance
Learn how scan-driven engineering improves retrofit execution by validating fit, supporting simulation, reducing fabrication risk, and improving shutdown performance.
No Reliable Drawings? Verify Fit Before the Outage Window
Outage windows leave little room for field surprises. Learn how laser scanning and scan-based modeling help verify existing conditions before retrofit work begins.
Everything You Need to Know About BIM Coordination
Learn what BIM coordination is, how it works, and why scan-based existing conditions reduce clashes, rework, and risk in retrofit projects.
When Should Contractors Outsource BIM Coordination?
Learn when to outsource BIM coordination, what contractors gain, and how external BIM support reduces rework, RFIs, and field conflicts.
Laser Scanning vs. SLAM vs. Photogrammetry vs. Matterport: Which Reality Capture Method Is Best for Industrial Projects?
Compare TLS, SLAM, photogrammetry, and Matterport for industrial reality capture. Learn which method is best for as-builts, retrofit planning, and scan-to-BIM.
Safety Culture in Reality Capture: Why AsBuilt’s 89/100 Rating Sets a New Industry Standard
Most reality capture vendors compete on speed and cost—but overlook the single biggest risk factor: safety culture. AsBuilt’s independently verified 89/100 safety maturity score places it among the top performers in construction and engineering. Here’s why safety-first operations drive better project outcomes, lower risk, and higher reliability.
ROI of Reality Capture and BIM Coordination in Construction Projects
Discover how laser scanning and BIM coordination reduce rework, shorten schedules, and improve ROI in complex construction projects involving existing facilities.
Pre-Turnaround Checklist: How Laser Scanning Reduces Shutdown Risk and Cost Overruns
Learn how pre-turnaround laser scanning prevents costly shutdown delays. Includes checklist, timeline, and ROI insights for plant turnaround planning.
Accurate As-Built P&IDs: Why Process Plants Need Laser-Scanned Documentation for Safety and Compliance
Outdated P&IDs create serious safety and compliance risks in industrial plants. Learn how laser scanning and as-built documentation ensure accurate P&IDs, improve OSHA PSM compliance, and protect plant operations.
Industrial 3D Laser Scanning and Modeling Services
Industrial 3D scanning and modeling services for manufacturing facilities. Reduce downtime risk, support plant upgrades, and improve capital planning accuracy.
Industrial 3D Laser Scanning Services for Manufacturing Plants
How industrial 3D laser scanning helps manufacturing plants reduce downtime, plan expansions, document assets, and execute capital projects with greater precision.
Deviation Analysis Using LiDAR: How Industrial Leaders Reduce Risk
Discover how scan-based deviation analysis uses millions of LiDAR data points to detect settling, thermal movement, and structural risk—saving industrial facilities millions.
Unlocking Efficiency: How Condition-Based Monitoring with 3D Deviation Analysis Transforms Power Plant Maintenance
Discover how condition-based monitoring (CBM) combined with AsBuilt's 3D deviation analysis reduces reactive maintenance costs in power plants, cuts downtime by up to 50%, and builds living digital twins for proactive asset management.
Escaping the Construction Wild West: How BIM and VDC Coordination Boosts Efficiency, Reduces Costs, and Drives Innovation
Discover how BIM and VDC coordination escapes construction's "Wild West" chaos—reducing rework by up to 30%, cutting costs 5-10%, and embracing AI/digital twins trends. Proactive planning for better efficiency. Contact AsBuilt3D today.
Data Center Construction Boom: Why Scan-Based As-Builts Win Projects
Data center construction is surging and schedules are compressing. Learn the market stats driving demand and how scan-based as-builts reduce risk, speed installs, and help teams win data center projects.
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How 3D Scanning & As-Builts Reduce Risk in Power & Utilities
See how 3D scanning and accurate as-built drawings help power and utility owners manage deviation analysis, thermal risk, and MOC with confidence.
Built From the Field Up: The Origin Story of Acensium and AsBuilt
Founded in 2003, Acensium and its AsBuilt division were created to solve real industrial engineering problems. Learn how field-driven expertise, safety, and 3D reality capture shaped their mission.
The Hidden Cost of Outdated As-Built Drawings in Industrial Projects
Outdated as-built drawings increase risk, rework, and downtime in industrial projects. Learn how accurate existing-condition data reduces hidden costs.
Thousands of Engineering Firms, but Only Three Categories
Engineering firms fall into three categories based on how they handle existing conditions. Learn why reality capture and 3D scanning create more predictable outcomes.
Why Retrofit & Brownfield Projects Fail Before Construction Starts
Retrofit and brownfield projects fail early due to missing baseline data. Learn why surprises happen—and how accurate reality capture prevents them.
Streamlining BIM Coordination for MEPF Trades: Helping Trades Meet General Contractor Requirements
General contractors rely on BIM coordination to control risk and schedules. Learn how accurate existing-condition data improves MEPF coordination and reduces conflicts.
How to Reduce Contingency Risk with 3D Scanning
Learn how 3D laser scanning reduces contingency risk by eliminating uncertainty around existing conditions, enabling smarter budgets and more confident project planning.
How Reality Capture Decreases Risk and Boosts Efficiency
Reality capture reduces project risk and improves efficiency by replacing assumptions with accurate existing-condition data from the start.
3D Building Scanning for Retail Renovation
Retail renovation projects often fail due to inaccurate building information. Learn how 3D building scanning reduces risk, improves coordination, and prevents rework.
3D Scanning for Construction Project Management
3D scanning helps construction project managers improve coordination, control schedules, and reduce risk by starting with accurate existing-condition data.
Enhancing Communication and Gaining Insight Using 3D Reality Capture
3D reality capture improves communication, alignment, and decision-making by giving project teams a shared, accurate view of existing conditions.
How Engineering Firms Can Leverage 3D Reality Capture
Engineering firms can utilize 3D technology to increase accuracy and reduce costs. Learn how engineers can utilize 3D before, during and after projects.
3D Scanning Provides a Digital Twin As-Built for Demolition & Installation Projects
3D laser scanning creates accurate digital twins that reduce risk, improve planning, and support safe demolition and precise installation projects.
A Better Way to Reduce Engineering Costs
Engineering costs increase due to rework and uncertainty. Learn how accurate existing-condition data reduces redesign, improves coordination, and protects margins.
Reduce Risk and Costly Mistakes by Ensuring Your RFQ Is 100% Accurate Through 3D Scanning
Accurate RFQs reduce risk and costly mistakes. Learn how 3D laser scanning improves scope clarity, pricing accuracy, and project outcomes.
Start with accurate data you can trust
Talk with our team about your facility, scope, and objectives to determine the right capture, modeling, and analysis approach.
